Heat Press Pressure Cheat Sheet

How do I gauge light, medium, and firm pressure when heat pressing?

Have you ever completed a sublimation transfer only to find uneven patches of color on your final product? If you've encountered this issue, it's likely due to incorrect pressure application—a common pitfall known as "bad pressure."

You might be wondering how to ascertain the ideal pressure settings for transferring designs onto sublimation products effectively.

Here is a reliable method to determine just that!

To start, it's crucial to understand the characteristics of the item you are transferring onto. Consider the following: Is the surface of the product smooth? Does the substrate have a flat, rigid, or curved outline? Are there any textured spots or layers involved?

Next, you'll need to familiarize yourself with the pressure settings on your heat press. I like to think of the ideal pressure as achieving an "even distribution of force" or ensuring "consistent contact" across the surface. When the heat press closes, the pressure should spread uniformly across the entire area meant for sublimation.

While tools like adhesive spray and heat tape are useful for positioning the image accurately, they don't assist in the even transfer of the image across the substrate.

Let's talk about manual presses and the different types of pressure they can exert:

For instance, flat surfaces like metals and FRP products generally don't require additional layers (such as a Nomex felt pad or a heat conductive rubber pad) and can be transferred using medium pressure. On the other hand, textured items like light switch covers, slate, or neoprene may need to be pressed face down and could require medium to heavy pressure to ensure a complete transfer.

Sometimes, extremely heavy pressure is necessary, particularly for items with deep textures or uneven surfaces where proper contact with the transfer is crucial (like patches).

Avoid the trap of "bad pressure." By following these guidelines, you can adjust your pressure settings accurately and minimize the risk of imperfect transfers and product waste.


Heat Press Pressure Cheat Sheet

Level
PSI
Press Dial Level
Average Human Resistance Felt
Contact Pressure
10-15 psi
1 on press dial
Where the platen just makes physical contact with product
Light Pressure
20 psi
2 on press dial
Resistant with one arm pressing down, easy with two arms
Medium Pressure
40-60 psi
3-5 on press dial
Resistant with two arms pressing down, doesn't require usage of shoulders
Heavy Pressure
80 psi
6 and up on dial
Very resistant with two arms pressing down, requires lifting of elbows and shoulders to lock in place
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